Product description
Marlon Element Concrete PP35 Winter is a factory-made dry concrete that is ready for use after thorough mixing with water. The product is made of Portland cement, additives and oven-dried and sorted silica sand with a controlled grain curve. In its mixed form, Marlon Element Concrete PP35 Winter is a self-compacting plastic concrete that can be used for different casting projects at low temperatures. The product satisfies the material requirements for extra aggressive environments according to DS/EN 206 DK NA:200.
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Pumpable Expanding
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Self-compacting
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Layer thicknesses of up to 150 mm
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Use in temperatures down to -5°C
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Just add wate
Marlon Element Concrete PP35 Winter is designed for casting projects in below-freezing temperatures. Marlon Element Concrete PP35 Winter is used for a large variety of casting and repair work, such as pump casting between floor slabs in element construction, in connection with grouting of corrugated pipe or in places where traditional concreting can be difficult to access. Marlon Element Concrete PP35 Winter requires only the addition of water and, when mixed, is a plastic, self-consolidating concrete.
The surface must be cleaned of any ice and snow, cement sludge, oil, grease and other loose impurities through, e.g. chipping, sand blasting or high-pressure cleaning. Reinforcement iron must be cleaned of rust and chlorides. Metal surfaces must be cleaned of any grease, rust etc.
Mix Marlon Element Concrete PP35 Winter with cold/lukewarm water in a suitable compulsory mixer. Mix well for at least 5 min., until the mixture has a lump-free plastic consistency. Manual mixing can be done in a tub/bucket using a drill with a two-bladed propeller agitator. When mixing with a drill, first pour the water into the bucket, and then add the powder while mixing. Alternatively, an automatic mortar pump can be used.
Marlon Element Concrete PP35 Winter is used for various tasks and can generally be used in thicknesses from 10–150 mm. From experience, Marlon Element Concrete PP35 Winter can be used for concreting of up to 350 mm. Consideration must be given to contraction and expansion joints according to the same guidelines as for ordinary concrete pouring. Adding more water than described will reduce the strength and increase the likelihood of contraction cracks. For optimal use of the expansion, do not blend more mortar than can be used within approx. 30 min. at +5°C. Higher temperatures will shorten and lower temperatures will extend both the opening and hardening times.
Pump the mixed concrete and fill directly into the hollowed joint in thicknesses corresponding to the element thickness and to approx. 150 mm wide.
Level off the surface and, optionally, brush to achieve a rough surface with improved adhesion.
Protect Marlon Element Concrete PP35 Winter from strong night frost, winds, etc.
Marlon Element Concrete PP35 Winter should not be used at temperatures below -5℃ or over +10°C. Marlon Element Concrete PP35 Winter does not tolerate temperatures below -5°C in the initial curing period. Do not mix with additives.
Clean tools with water immediately after use. Hardened Element Concrete PP35 Winter can only be removed mechanically.
Producer
Marlon Tørmørtel A/S
Virkelyst 20
8740 Brædstrup
Material type
Cement-based dry concrete.
Filler material
Oven-dried and sorted silica sand cl. E. (Dmax) 4 mm.
Additives
Antifreeze, plasticizer and stabilising additives.
Added water
Approx. 12% of the dry powder weight
(2.8–3.2 L per 25 kg).
Mixing time
Min. 5 min.
Pouring temperature
-5°C to approx. +10°C. Beginning setting 60–80 min. at +10°C.
Yield
Approx. 13 L per 25 kg.
Layer thickness
Approx. 10–150 mm Recommended. From experience, up to 350 mm
Cement type
Portland cement, CEM I 52.5 N (LA).
Storage time
Min. 12 months in dry and suitable conditions in unopened original packaging.
Packaging
25 kg plastic sacks and big bags.
| Technical data | Value | Method |
|---|---|---|
| Typical internal values as per EN 196-1 / EN 1015-11 (40x40/160 mm prisms) | ||
| Compressive strength, 28 days | > 45 MPa | DS/EN 12190 |
| Bending tensile strength, 28 days | > 6 MPa | DS/EN 12190 |
| Density | Approx. 2100 Kg/m³ | DS/EN 1015-6 |
| Adhesive strength | > 2 MPa | DS/EN 1542 |
| Expansion of fresh mortar | 0,3-0,5% | |
| E-module | Esec 20 GPa | DS/EN 13412 |
| Resistivity | ≤ 6,9 k0hm cm | APM 219 |
| Chromate content | < 2 mg/kg cement | |
| Chloride content | < 0,003 weight % | DS/EN 1015-17 |
| Information | ||
|---|---|---|
| Items no. | 1000735 | |
| Pr no. | 4298028 | |
| DB-no. | 1941450 | |
| Version | 07.14 repl. - |
| Compressive strengths as per Bulletin no. 5 | |
|---|---|
| Performance in relation to DS/EN 206 DK NA:2020 Measured on 150 x 300 mm cylinders: | |
| Element Concrete PP35 Winter | |
| Compressive strength 28 days | fck > 38MPa |
| Correction building site uncertainty | fck > 33MPa |
| 03.2017 | |
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Marlon Tørmørtel A/S Virkelyst 20 8740 Brædstrup Year 12 DoP 1000740 |
EN 1504-3 1073-CPR-171-01 Concrete repair product for construction repairs. CC mortar, based on hydraulic cement. |
| Compressive strength | > 45 MPa Class R4 |
| Adhesion | ≥ 2,0 MPa |
| Chloride content | ≤ 0,05 weight % |
| Fire resistance | Class A1 |
| Carbonatisation | Passed |
| Elasticity module | ≥ 20 GPa |
| Thermal compatibility | Part 1 ≥ 2,0 MPa |
| Capillary absorption | ≤ 0,5 kg x m-2 x h-5 |
| Hazardous substances | In accordance with Section 5.4 |